Nyob rau hauv lub ntse transformation ntawm ntim kev lag luam, tsis siv neeg rigid box molding tshuab raws li cov khoom tseem ceeb, nws cov efficiency ncaj qha txiav txim siab lub peev xwm ntau lawm thiab kev lag luam kev sib tw ntawm cov lag luam. Raws li cov ntaub ntawv tshawb fawb hauv kev lag luam, cov kab ntau lawm siv cov cuab yeej siv hluav taws xob siab tshaj plaws yog 40% -60% ntau dua li cov txheej txheem ib txwm muaj. Hauv kev xyaum, txawm li cas los xij, kev ua haujlwm tsis sib xws tseem muaj dav. Hauv daim ntawv no, cov ntsiab lus tseem ceeb cuam tshuam txog kev ua haujlwm ntawm kev tsim khoom tau sib tham los ntawm tsib yam: kev ua haujlwm ntawm cov cuab yeej siv, cov txheej txheem tsis ua haujlwm, cov yam ntxwv ntawm cov khoom siv, kev tswj hwm ib puag ncig thiab kev tswj hwm lub tswv yim.
Cov cuab yeej ua tau zoo: kho vajtse puag rau kev ua haujlwm tau zoo
1.1 Transmission System Precision
Qhov tseeb ntawm cov iav, siv thiab lwm yam kis tau tus mob ncaj qha cuam tshuam rau kev sib sau ceev ntawm lub thawv. Ib qho kev tshawb fawb los ntawm lub tuam txhab ntim khoom tau qhia tias cov ntawv yob hnav cov duab los qhia kev thauj mus los, txo cov khoom lag luam txhua hnub los ntawm 20%. High-precision servo lub cev muaj zog tsav tshuab tuaj yeem ua kom cov khoom nrawm nrawm ntawm 20 mus rau 35 lub thawv ib feeb thaum txo qis tus nqi ntawm 5 feem pua rau 1.2 feem pua.
1.2 Pwm Positioning System
Qhov chaw sib txawv ntau dua 0.1 hli hauv qhov tuag tuaj yeem ua rau qhov tsis zoo ntawm qhov ntev ntawm cov thawv nruj, yog li kev tsim khoom yuav tsum tau nres ntau zaus rau kev hloov kho. Cov qauv nrog qhov pom kev pom qhov system (VPOs) tswj qhov chaw tsis raug nyob rau hauv ± 0.05mm los ntawm lub sijhawm tiag tiag - daim duab lees paub, txo cov sij hawm cuam tshuam los ntawm ntau dua 40%. Lub chaw tsim khoom siv hluav taws xob pwm hloov lub sij hawm hauv 12 feeb tom qab kev txhim kho, nqis los ntawm 45 feeb ua ntej.
1.3 Cua sov ntaus efficiency
Lub uniformity ntawm cov cua kub kub muaj ib tug zoo lub sij hawm nyob rau hauv lub curing lub sij hawm ntawm kub yaj. Kev laus cua sov cov raj ua rau kub hloov pauv ntau dua ± 5 ° C nce kev sib txuas tsis ua haujlwm los ntawm 15%. Tshiab instantaneous cua sov modules ua tiav qhov kub thiab txias nyob rau hauv 0.3 vib nas this, peb zaug efficiency ntawm pa kuj cua sov.
1.4 Degree ntawm automation
Piv nrog rau ib nrab- cov khoom siv tsis siv neeg, cov qauv ua haujlwm puv nrog kev sib xyaw ua ke ntawm cov khoom siv tsis siv neeg pub mis, ntse zes thiab tshawb pom hauv online yog ntau dua 30% kev ua tau zoo dua. Cov tuam txhab ntim khoom siv tshuaj pleev ib ce siv cov khoom siv ua tiav "cov khoom tiav" kev sib xyaw ua ke, txo cov nqi zog los ntawm 65%, ib qho khoom siv tag nrho cov txiaj ntsig tau mus txog 88%.
Txheej txheem Parameters: Core Variables rau Efficiency Optimization
2.1 Creasing txheej txheem tswj
Creasing hniav siab yuav tsum tau dynamically hloov raws li lub hauv paus luj ntawm cov duab los qhia: 6-8kg / sq cm rau 250 g / sq m cardboard thiab 8-10kg / sq cm rau 300 g / sq cm cardboard. Qhov tsis xws luag ntawm ib txoj kab ntau lawm dhia los ntawm 2% mus rau 15% vim yog qhov chaw siab tsis raug, raug nqi ntau dua $ 28,000 ib xyoos. Kev txawj ntse lub zog tawm tswv yim tuaj yeem saib xyuas thiab tuaj yeem them nyiaj rau lub siab lwj hauv lub sijhawm.
2.2 Daim Ntawv Pub Ceev Synchronization
Daim ntawv pub ceev yuav tsum raug phim nrog molding ceev. Nyob rau hauv ib txoj kab ntau lawm, cardboard stacking ua rau cov khoom siv overloaded vim kev sib tw ceev, ua rau poob ntawm 12,000 units ib hnub twg. Qhov kev sib tw nrawm nrawm yog ua tiav los ntawm kev siv PLC txuas txuas tswj laser ceev ntes, thiab tus nqi tsis ua haujlwm raug txo los ntawm 72%.
2.3 Adhesive Application Technology
Tsis siv neeg gluing tshuab nrog ± 0.5mm precision txo phau ntawv sib txuas los ntawm 30%. Cov tshuaj - cov kab ntim tau hloov mus rau dej- raws li cov nplaum nplaum, ua kom lub sij hawm ziab ntawm 8 mus rau 3 vib nas this tab sis yuav tsum muaj cua kub ntxiv los tiv thaiv adhesion.
2.4 Intelligent Parameter Database
Cov ntaub ntawv ntse uas muaj ntau dua 2,000 cov khoom siv tsis tuaj yeem teeb tsa kom tau txais cov txheej txheem tsim nyog. Tom qab kev siv, lub sij hawm hloov ntawm ib lub tuam txhab cov khoom tshiab raug txo los ntawm 2 teev mus rau 15 feeb, thiab cov khoom siv tsis raug ntawm kev sim ntau lawm tau txo los ntawm 18 feem pua rau 3 feem pua.
Cov yam ntxwv ntawm cov khoom: cov khoom siv hauv paus ntawm Kev Ua Haujlwm Zoo
3.1 Cardboard Physical Properties
Thickness variations ntawm ntau tshaj 0.1 hli tshwm sim inconsistent creasing depths, nrog 40% ntawm nruj lub thawv kaw exhibiting ntau clearance. Khaws cov dej noo nyob nruab nrab ntawm 8% thiab 10% txo cov cuab yeej tsis ua haujlwm. Ib lub lag luam uas siv cov duab los qhia nrog 12% cov ntsiab lus noo noo nkag mus rau hauv thiab tawm peb zaug ntau zaus.
3.2 Cov txheej txheem kho saum npoo
Laminated cardboard yuav tsum tau tshwj xeeb adhesives, raws li ib txwm adhesives yuav txo tau kev sib raug zoo zog mus txog 50%. Ib txoj kab ntim cawv zoo tshaj plaws pom nws lub zog stripping nce ntawm 1.2N / 15mm mus rau 3.8N / 15mm tom qab hloov mus rau zaj duab xis / ntawv-raws li nplaum.
3.3 Nesting Optimization Tsim
Thaum qhib qhov sib npaug mus rau kev taw qhia fiber ntau, 65% ntawm lub thawv qhib yog bulging. CAD nested software optimization tau pab cov khoom siv hluav taws xob ntim khoom siv tau txog 99.2%.
3.4 Kev Tswj Xyuas Khoom Zoo
Base Basis hnyav variations ntawm batches ntawm cardboard ntau tshaj ± 5g / m2, yuav tsum tau hloov tsis tu ncua ntawm crease tsis. Kev ua raws li tus neeg muag khoom muab qhab nia, uas tau pab ib lub lag luam kom nce nws cov khoom sib xws ntawm kev ua raws li ntawm 78 rau 95 feem pua.
Kev tswj ib puag ncig: Cov xwm txheej sab nraud kom ruaj khov ua haujlwm
4.1 Kev tswj kub thiab av noo
ambient kub siab tshaj 30 ° C ncua lub sij hawm txias ntawm cov kub yaj los ntawm 20% thiab txo zus tau tej cov los ntawm 10-15 units ib teev. Kev tswj qhov kub thiab txias nrog cov cua txias ua haujlwm tswj qhov kub thiab txias tsis pub dhau ± 2 ° C, nrog 18% nce hauv OEE.
4.2 Kev Tswj Huv Huv
Plua plav ntau tshaj 0.5mg / m3 nce sensor nce sensor cuav tswb los ntawm 40%. Ib chav huv huv siv peb -theem filtration system, uas txo cov khoom siv downtime los ntawm 65%.
4.3 Kev tshem tawm hluav taws xob zoo li qub
Ib puag ncig qhuav tsim hluav taws xob zoo li qub, cov duab los qhia adhesion nce 30%. Ion cua tuav tau raug teeb tsa los txhim kho daim ntawv pub mis kom zoo los ntawm 80% ntawm cov khoom ntim khoom siv hluav taws xob.
4.4 Teeb pom kev zoo
Cov tshuab pom kev xav tau teeb pom kev zoo ntawm 500-700 lux. Ib lub tuam txhab tau hloov kho nws cov teeb pom kev zoo, nce qhov kev tshuaj xyuas qhov tseeb ntawm 92 rau 99.5 feem pua.
Kev Tswj Xyuas Tswv Yim: Kev Txhawb Nqa Software Zoo
5.1 Kev Tiv Thaiv Kev Tiv Thaiv
Lub sijhawm ua txhaum cai tau txuas ntxiv los ntawm 2.5 zaug siv "txhua hnub + kho txhua lub limtiam" raws tu qauv. Ib lub lag luam siv kev vibration sensor saib xyuas kev saib xyuas, txo tus nqi kho los ntawm 40%.
5.2 Kev ua haujlwm tau zoo
Cov "Parameter Adjustment Manual muab rau creasing pressures thiab pub ceev rau txawv cardboard thickness, txo commissioning lub sij hawm los ntawm 30 feeb mus rau 10 feeb. 1 nrog ib tug 18% nyob rau hauv txhua txhua hnub ntau lawm tom qab siv.
5.3 Kev cob qhia neeg ua haujlwm
Cov neeg ua haujlwm paub txog yuav tsum tau 50% tsawg lub sijhawm los kho pwm qhov chaw dua li cov neeg tshiab. Ib lub tuam txhab "kev xav + tswv yim + VR simulation" kev cob qhia txo qis lub sijhawm induction rau cov neeg ua haujlwm tshiab los ntawm 3 lub hlis mus rau 45 hnub.
5.4 Kev teem caij ua kom zoo tshaj plaws
Advanced Planning and Scheduling (APS) systems nce kev siv cov cuab yeej siv los ntawm 65% mus rau 82%. Ib lub lag luam txo tus naj npawb ntawm toggles los ntawm 30% los ntawm kev tsim cov khoom lag luam dynamic, ntxiv ntau dua 710,000 yuan hauv cov txiaj ntsig txhua xyoo.
Technological Development Trends thiab Efficiency Breakthroughs
Digital Twin Technology: Virtual debugging txo lub sij hawm khiav ntawm cov khoom tshiab los ntawm 70% . 1 txo lub sij hawm tso tawm rau cov khoom tshiab mus rau 14 hnub los ntawm 45 hnub tom qab siv.
Artificial txawj ntse pom kev pom: qhov tsis raug lees paub qhov tseeb yog 99.97%, kev tshawb pom kev ua tau zoo yog tsib zaug siab dua li cov txheej txheem tshawb pom.
Adaptive Control Systems: Tsis siv neeg txheej txheem tsis siv neeg hloov kho raws li cov yam ntxwv ntawm cov khoom ua rau qee cov qauv ua tiav "zero parameter settings" zero changeover times.
Modular Tsim: nrawm ua haujlwm module hloov khoom siv triples, hloov tau yooj yim rau cov khoom me me, ntau- ntau lawm.
Xaus:
Txhawm rau txhim kho qhov ua tau zoo ntawm cov tshuab tsis siv neeg lub thawv molding tshuab, cov cuab yeej tsim khoom thiab cov neeg siv yuav tsum tau koom tes hauv cov txheej txheem engineering. Kev lag luam tab tom hloov los ntawm "autonomous automation" mus rau "tag nrho-cov txheej txheem kev txawj ntse" raws li 5G + kev lag luam hauv internet ua rau muaj kev sib txuas, cov ntaub ntawv sib cuam tshuam thiab kev sib koom tes ntau lawm. Los ntawm 2028, cov kab ntim khoom ntse tau kwv yees tias yuav ua tau 40% ntau dua li xyoo 2025, nrog 25% tsawg zog siv rau ib chav tsev ntawm cov khoom, tsav siab - kev loj hlob zoo hauv kev ntim khoom. Txhawm rau kom lub lag luam kom tau txais txiaj ntsig kev sib tw hauv thaj chaw ua lag luam hnyav, nws yog ib qho tsim nyog yuav tsum teeb tsa tsib-txoj haujlwm txhim kho qhov ua tau zoo uas suav nrog `` khoom siv- txheej txheem- khoom siv - ib puag ncig- kev tswj hwm ''.