Carton erecting khoom tsis tshua muaj ua tsis tau tag nrho ib zaug. Nws degrades - ib tug me ntsis tawm-square box ntawm no, ib lub sij hawm nco lub foob nyob rau hauv, ib tug uptick nyob rau hauv jams thaum tav su ua haujlwm. Thaum lub sij hawm tus saib xyuas kab nce qhov teeb meem, lub hauv paus ua rau muaj feem ntau nyob rau hnub. Nkag siab txog cov qauv kev ua tsis tiav tshwj xeeb rau ib qho Automatic Paper Carton Erecting Forming Machine- thiab paub meej qhov twg yuav saib ua ntej - yog dab tsi cais 20-feeb kho los ntawm 4-teev ntau lawm poob.
Kab lus no taug kev los ntawm ntau pawg tsis ua haujlwm, lawv cov laj thawj, thiab cov txheej txheem kuaj mob uas ua haujlwm tau zoo hauv qhov chaw tsim khoom tiag tiag.
Vim li cas Carton Erecting Machine Fail: The Short Version
Cov tshuab no ua cov txheej txheem kev xav tau: rub cov khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob Txhua tus ntawm cov kauj ruam no suav nrog kev ua siab ntev ntev thiab rov hais dua kev ntxhov siab. Cov hom kev ua tsis tau zoo yog kwv yees tau - lawv yog tib pab pawg saib xyuas kev sib ntsib thoob plaws cov chaw, kev lag luam, thiab tshuab hom.
Lo lus nug yog seb koj tab tom ntes lawv ntxov lossis ua rau lawv lig.
Failure Category 1: Inconsistent or Failed Box Squareness
Cov tsos mob:Cov thawv tuaj txog ntawm qhov chaw ntim khoom pom pom racked, nrog ib lub ces kaum siab dua qhov sib txawv, lossis tsis zaum ncaj.
Qhov tshwm sim tiag tiag:Lub chaw tsim khoom - seem uas qhov kev hloov pauv ntawm lub tiaj tus mus qhib - yog nyob ntawm lub sijhawm meej ntawm lub khob nqus dej rub thiab cov lus qhia folding. Yog hais tias cov kev taw qhia tsis zoo, hnav, los yog lub tshuab nqus tsev yog me ntsis ntxov los yog lig, lub thawv qhib tsis sib xws thiab teeb tsa hauv qhov chaw racked ua ntej compression.
Diagnostic cov kauj ruam:
Khiav lub tshuab ntawm kev txo qis thiab saib xyuas cov txheej txheem ua ntu zus. Lub koob yees duab lossis xov tooj video ua haujlwm zoo rau qhov no.
Xyuas cov folding guide rails rau hnav ntawm qhov chaw sab hauv. Txawm tias 0.5mm ntawm hnav tsim ntsuas racking ntawm ntau lawm ceev.
Txheeb xyuas lub khob nqus dej - lub khob ntim ib nrab hloov pauv cov duab kos.
Paub meej tias cov ntawv xov xwm dawb paug tau noj los ntawm qhov tseeb ntsug. Ib pawg tilted tsim ib qho kev ua yuam kev angular.
Feem ntau, kho cov kev taw qhia rail lossis hloov lub khob nqus tsev kho qhov no. Yog tias racking tseem tshwm sim tom qab cov kev txhim kho, xyuas lub sijhawm ntawm qhov rub tawm thiab qhov chaw nres tsheb tuaj txog. Qhov no feem ntau yog kev hloov kho lub sijhawm cam ntawm cov tshuab tshuab lossis servo tsis hloov ntawm cov khoom siv hluav taws xob.
Failure Qeb 2: Kua nplaum Bond Failures
Cov tsos mob:Cov thawv ntim tau tsim kom raug tab sis lub hauv paus flaps qhib hauv qab, lossis sab saum toj flaps tsis sealing. Kev ua tsis tiav tshwm sim random es tsis sib xws.
Qhov tshwm sim tiag tiag:Cov kua nplaum ua tsis tiav hauv lub thawv erecting poob rau hauv ob hom sib txawv: daim ntawv thov tsis ua haujlwm (tsis raug ntim lossis txoj haujlwm) thiab adhesion tsis ua haujlwm (kev thov raug tab sis daim ntawv cog lus tsis zoo). Cov no muaj ntau qhov laj thawj thiab kev kho sib txawv.
| Hom tsis ua hauj lwm | Tej yam ua rau | Kos Thawj |
|---|---|---|
| Kua nplaum tsis ncav cuag substrate | Nozzle ib nrab blockage | Purge lub voj voog, kev tshuaj xyuas nozzle |
| Kua nplaum nyob rau hauv qhov tsis ncaj ncees lawm txoj hauj lwm | Kev hloov pauv raws sijhawm | Encoder los yog txhais tes sensor drift |
| Glue siv tab sis tsis sib txuas | Kub tawm ntawm spec | Kub-kub ntsuas kub, tank temp |
| Intermittent bond tsis ua hauj lwm | Substrate paug | Cov khoom zoo tuaj |
| Bond ua tsis tiav nyob rau hauv txias txias | Tsis yog nplaum spec | Adhesive qhib lub sij hawm vs. nias lub sij hawm |
On ibAutomatic Paper Carton Erecting Forming Machineua haujlwm kub-melt systems, feem ntau qhov chaw ntawm kev sib tshuam tsis ua haujlwm yog qhov kub tsis sib xws - tshwj xeeb tshaj yog thaum pib, thaum lub kaw lus tsis ruaj khov. Ntau qhov chaw ua haujlwm qis qis rau lub sijhawm sov so, tshwj xeeb tshaj yog nyob rau hauv qhov chaw txias. Ib tug 15-feeb warmup txheem feem ntau yuav tsum tau 25-30 feeb nyob rau hauv ambient kub hauv qab no 15 degree.
Tswv yim kho:Nruab ib qho yooj yim ua ntej -hloov daim ntawv cog lus rub tawm siv cov thawv qauv. Yog tias daim ntawv cog lus lub zog qis dua qhov pib, ncua kev tsim khoom kom txog thaum qhov kub thiab txias stabilizes. Qhov no raug nqi 10 feeb siab tshaj plaws thiab tiv thaiv cov sij hawm rov ua haujlwm.
Qeb 3: Tsis Pub Pub Noj Jams thiab Misfeeds
Cov tsos mob:Lub tshuab nres ib nrab ntawm - lub voj voog nrog cov khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob.
Qhov no yog ib qho ntawm ntau tshaj - teeb meem zaus hauv thawv erecting thiab kuj yog ib qho ntawm feem ntau tiv thaiv tau.
Root ua rau ntau zaus:
1. Cov ntawv xov xwm cais qhov sib txawv ntawm kev ua siab ntev
Lub tshuab cais tawm yog tsim los tso cai rau ib qho tuab tuab kom dhau. Raws li blanks sib txawv me ntsis nyob rau hauv thickness ntawm batch - los yog raws li tus separator hnav - qhov sib txawv drifts. Qhov sib txawv uas nruj dhau ua rau nres; dav dhau ua rau ob npaug - pub.
Tshawb xyuas:Ntsuas lub caliper dawb nrog lub micrometer. Teem qhov sib txawv ntawm qhov sib txawv rau qhov tuab tuab + 0.1–0.15mm. Rov xyuas dua txhua lub sij hawm ib qho tshiab batch yog loaded.
2. Kev tsim hluav taws xob zoo li qub
Cov khoob khoob hauv qhov chaw qhuav tsim cov nqi zoo li qub thiab ua ke ua ke. Muab ob npaug rau- pub ntau zaus thaum lub caij ntuj no lossis hauv cov chaw uas muaj cov av qis.
Tshawb xyuas:Khiav ib txhais tes hla lub pob dawb paug. Yog tias qhov khoob tsis pom zoo los yog koj xav tias zoo li qub, ntxiv ib qho ionizer bar rau hauv cov ntawv xov xwm. Qhov no yog pheej yig thiab tshem tawm qhov teeb meem mus tas li.
3. Suction khob hnav lossis lub tshuab nqus tsev poob
Hnav cov khob nqus dej poob lub peev xwm los tuav qhov ua kom huv huv, ua rau misfeeds.
Tshawb xyuas:Hloov cov khob nqus dej ntawm lub sijhawm tiv thaiv - tsis yog thaum lawv ua tsis tiav. Cov khob feem ntau muaj 6-12 lub hlis ua haujlwm ntawm kev ua haujlwm ceev.
4. Dawb warp los yog curl
Kev khaws cia tsis raug cai - tshwj xeeb tshaj yog nyob rau hauv siab -cov av noo ib puag ncig - txhim kho curl uas tiv thaiv kev noj zaub mov.
Tshawb xyuas:Tshawb xyuas qhov chaw cia khoom seem. Cov av yuav tsum tau muab cia kom tiaj tus, qhwv, thiab deb ntawm cov av noo. Curled blanks yuav tsum tsis lees paub ua ntej thauj khoom.
Qeb 4: Cov teeb meem compression thiab lub hauv paus foob
Cov tsos mob:Cov khoom yog glued ua ke, tab sis hauv qab tsis yog tag nrho nias, yog li muaj qhov khoob lossis qhov tsis muaj zog. Tom qab ntawd cov thawv hauv lub warehouse poob sib nrug hauv qhov hnyav.
Yuav ua li cas tshwm sim:Thaum cov kua nplaum hardens, qhov chaw nres tsheb compression nias cov khoom ua ke. Yog hais tias lub compression siab tsawg dhau, los yog lub sij hawm tuav yog luv dhau, daim ntawv cog lus hardens yam tsis muaj kev sib cuag txaus.
Diagnostic txoj kev:
Xyuas compression phaj siab tiv thaiv lub tshuab specification. Pneumatic compression tshuab poob siab dhau lub sijhawm yog tias cov ntsaws ruaj ruaj hnav lossis cov tswj kev tswj kom nrawm nrawm.
Ntsuas lub sij hawm nyob (lub sij hawm lub thawv yog tuav nyob rau hauv compression). Thaum ntau lawm ceev, nyob rau lub sij hawm txo - xyuas kom meej tias nws tseem nyob rau hauv daim ntawv nplaum.
Tshawb xyuas compression phaj nto rau cov nplaum tsim. Cov paib paug tsis tiv thaiv lub substrate kom huv si.
Nyob rau siab - kab ceev, qhov tsis ua hauj lwm no feem ntau tshwm sim ntawm qhov siab tshaj plaws - ntawm qhov ceev qis dua lub sij hawm nyob yog txaus thiab cov thawv ntim kom raug. Yog tias qhov ntawd yog tus qauv uas koj tab tom pom, txawm tias qeeb txoj kab lossis hloov mus rau qhov nrawm dua - teeb tsa qib nplaum.
Failure Qeb 5: Cov teeb meem tsav tsheb thiab kev txav chaw
Cov tsos mob:Lub tshuab khiav tab sis cov zis tawm tau poob, lossis muaj suab nrov txawv txav los ntawm ntu tsav. Intermittent nres yam tsis muaj tseeb jam.
Drive system degradation yog ib qho yooj yim rau kev saib xyuas vim nws maj mam loj hlob. Ibautomatic ntawv thawv erecting txoj kev tshuabuas khiav ntawm 25 lub thawv ib feeb thaum thawj zaug teeb tsa tab sis tam sim no khiav ntawm 19 lub thawv ib feeb yam tsis muaj laj thawj meej feem ntau muaj teeb meem tsav lossis lub sijhawm siv tshuab.
Daim ntawv txheeb xyuas:
Chain drives: tshuaj xyuas elongation, lubrication mob, thiab sprocket hnav. Ib tug stretched saw hloov lub sij hawm thoob plaws hauv lub tshuab.
Servo lub cev muaj zog: kuaj xyuas qhov kub thiab txias, qhov tsis raug ntawm lub tshuab encoder nkag mus rau hauv tus maub los, lossis qhov tsis sib xws hauv kev qeeb - kev ntsuas ceev.
Cam follower bearings: cov no hnav nyob ntsiag to thiab tsim lub sij hawm drift hla ntau qhov chaw ib txhij.
Siv cov tsav tsheb: xyuas qhov nro thiab nrhiav glazing ntawm txoj siv tawv, uas qhia tias slippage.
Tiv thaiv lubrication ntawm cov ntaub ntawv teev tseg - es tsis yog "thaum nws suab qhuav" - tshem tawm cov tsav tsheb feem ntau ua ntej lawv tsis tau npaj tseg.
Kev Kho Lub Sij Hawm Uas Tiv Thaiv Kev Ua Tsis Zoo
Feem ntau lub thawv erecting tshuab tsis ua haujlwm tsis yog random. Lawv yog qhov tshwm sim ntawm kev hla lossis tsis sib xws. Cov ntu nram qab no yog qhov pib - kho raws li koj cov sij hawm tsim tawm tiag tiag hauv ib hnub.
| Cheebtsam | Kev soj ntsuam ncua sij hawm | Kev Ua Haujlwm |
|---|---|---|
| Suction khob | Txhua lub lim tiam | Tshawb xyuas; hloov yog hardened los yog deformed |
| Glue nozzles | Txhua hnub | Purge lub voj voog; soj ntsuam orifice |
| Tsim cov lus qhia | Txhua lub lim tiam | Tshawb xyuas hnav, sib dhos |
| Qhov sib txawv ntawm qhov sib txawv | Txhua qhov batch hloov pauv | Ntsuas thiab kho |
| chain lubrication | Txhua lub lim tiam | Siv cov chaw tsim khoom siv-cov roj nplua nyeem tshwj xeeb |
| Compression phaj | Txhua hnub | Ntxuav cov nplaum nplaum |
| Pneumatic foob | Txhua hli | Kev ntsuas siab; hloov cov ntsaws ruaj ruaj |
| Servo motor encoders | Peb lub hlis twg | Tshawb xyuas cov cav tsis raug; calibration check |
Lub sijhawm saib xyuas saum toj no suav tias yog ib qho - ua haujlwm hloov. Muab ob npaug rau- hloov chaw yuav tsum tau ua ib nrab ntawm cov ntu no.
Xaiv cov cuab yeej uas ua tsis tau tsawg dua
Kev daws teeb meem tseem ceeb, tab sis kev xaiv cov cuab yeej cuam tshuam feem ntau koj tab tom daws teeb meem hauv thawj qhov chaw. Qhov tob engineering ntawm cov chaw tsim khoom txiav txim siab seb lub tshuab ua haujlwm li cas ntug rooj plaub - me ntsis tawm - ntawm - spec blanks, nplaum kub hloov pauv, tus neeg teb xov tooj yuam kev.
WENZHOU UNITELY MACHINERY I/E CO., LTD, raws li nyob rau hauv Wenzhou, Suav teb, tsim thiab muab cov ntawv ntim machinery los ntawm nws tus kheej cov chaw tsim khoom, Wenzhou Bonjee Machinery Co., Ltd, nrog rau ntxiv peev xwm los ntawm 6 lub koom haum machinery factories. Lawv cov khoom lag luam npog tag nrho cov ntawv ntim tshuab spectrum - cov thawv ntim khoom noj thiab cov thawv ua kab, flexographic luam ntawv, tuag- txiav, thiab ua tiav cov tshuab ntim khoom - nrog cov tshuab mus txog kev lag luam thoob plaws Tebchaws Europe, Asmeskas, Asia, thiab Africa.
Dab tsi tseem ceeb rau cov neeg yuav khoom ntsuas ib qhoAutomatic Paper Carton Erecting Forming Machinelos ntawm ib tus neeg muag khoom yog seb cov chaw tsim khoom puas tuaj yeem muab cov ntaub ntawv qhia tseeb, kev cob qhia engineers, thiab cov khoom seem siv tau. UNITELY tus qauv suav nrog ntawm - qhov chaw txhawb nqa, OEM customization muaj peev xwm, thiab ib pab neeg ua haujlwm uas txhawb nqa cov neeg siv khoom thoob ntiaj teb - kev sib xyaw ua ke rau kev ua haujlwm uas tsis tuaj yeem them taus ncua sij hawm tos rau kev taw qhia tej thaj chaw deb.
Qhov Kawg
Cov kev ua tsis tiav tau piav qhia hauv kab lus no tsis txawv. Lawv yog cov teeb meem tib yam tshwm sim hauv lub thawv erecting thoob ntiaj teb, thiab ze li ntawm txhua qhov teeb meem lawv tuaj yeem tiv thaiv tau los ntawm kev saib xyuas kom raug lossis kuaj tau sai nrog kev tshuaj xyuas.
Cov chaw uas tswj cov tshuab no zoo tshaj plaws tsis yog cov uas muaj cov cuab yeej ntse tshaj plaws - lawv yog cov uas muaj cov ntaub ntawv khaws cia, cov neeg ua haujlwm tau txais kev cob qhia uas nkag siab txog qhov zoo li qub, thiab cov txheej txheem kuaj mob uas pib nrog qhov feem ntau yuav ua rau ntau dua li qhov tsis txaus ntseeg.
Yog tias koj cov kab tab tom ntsib teeb meem rov tshwm sim txawm tias muaj kev saib xyuas, cov kauj ruam tom ntej no feem ntau yog cov ncauj lus kom ntxaws txog cov khoom siv tsis zoo thiab kev cia khoom. Nyob rau hauv ib qho kev ceeb toom ntawm cov xwm txheej, lub tshuab ua haujlwm kom raug - nws yog cov khoom siv nkag uas yog qhov sib txawv.