Automatic Aircraft Box Forming Tshuabyog cov khoom siv tseem ceeb ntawm kev tsim cov thawv tsis siv neeg hauv kev lag luam ntim niaj hnub. Nws hloov cov duab los qhia tiaj tus rau hauv peb- lub thawv ntim ntim los ntawm kev sib koom ua haujlwm ntawm cov tshuab, hluav taws xob, thiab pneumatic. Nyob rau hauv daim ntawv no, lub hauv paus ntsiab lus ntawm kev ua hauj lwm yog tham los ntawm peb qhov ntev: mechanical structure, workflow thiab control system.
I. Mechanical Structure: Precise coordination through Modular Design
Mechanical qauv ntawm lubtsis siv neeg aircraft box forming tshuabmuaj ob peb functional modules, txhua tus yog lub luag hauj lwm rau ib tug tshwj xeeb txheej txheem. Cov qauv no ua haujlwm hauv kev sib koom ua ke kom ua tiav cov khoom tsim tau zoo.
1.Cardboard Cia thiab Conveying Module
Lub module muaj ib ntsug lossis kab rov tav daim duab los qhia rau hauv, thiab lub hauv paus no tuaj yeem tuav tau ntau pua ua ntej - txiav daim duab los qhia. Tom qab ntawd, muab cov duab los qhia tawm ib los ntawm ib qho nrog lub tshuab nqus tsev nqus lub tais lossis lub tshuab thawb lub tshuab, thiab tom qab ntawd txav mus rau qhov chaw molding los ntawm txoj siv conveyor lossis saw. Qee cov qauv kuj muaj cov cuab yeej sib dhos tsis siv neeg, thiab cov khoom siv no siv photoelectric sensors los nrhiav qhov twg ntawm daim duab los qhia, yog li cov duab los qhia tuaj yeem txav mus rau qhov chaw zoo.
2.Kev Ua Module
Cov txheej txheem tuag yog cov khoom tseem ceeb, feem ntau yog tsim los ntawm cov pwm sab saud thiab qis. Sab saum toj tuag yog muab nrog ib tug folding riam, ib tug crease riam thiab ib tug sib sau txiv neej tuag, thaum lub qis tuag yog muab nrog ib tug coj niam tuag, ib tug zawj thiab positioning pins. Cov tuag yog ua los ntawm lub zog siab alloy steel nrog lub hardened nto los tiv thaiv deformation nyob rau hauv ntev - siv. Lub tshuab hloov pwm txhawb kev hloov pwm sai nrog pneumatic locking li, uas tso cai rau feeb - qib hloov kom tau raws li qhov yuav tsum tau ua ntawm ntau yam specifications.
3.Folding thiab hauv qab -Sealing Module
Lub module muaj ntau yam folding mechanisms, txhua tus yog tsav los ntawm ib tug servo lub cev muaj zog thiab cam linkage system kom ua tiav folding kev txiav txim. Siv lub thawv dav hlau sab flaps folding: thaum cov duab los qhia rau kev txhawb nqa cov lus qhia, cov lus qhia kev tsheb nqaj hlau tau thim rov qab los ntawm lub caij nplooj ntoo hlav, ua rau cov pas nrig sib dhos. Siv lub hauv paus ntsiab lus, sab nraud ntawm tus pas nrig tig nce, tsav lub khib thiab pinion mechanism txav lub phaj folding cia kom ua tiav qhov tsis siv neeg folding ntawm sab flaps. Hauv qab sealing mechanism seals hauv qab siv rab phom kub yaj los yog daim kab xev.
4.Output thiab Stacking Module
Cov thawv ntim khoom tsim tau raug xa mus los ntawm cov khoom siv conveyor mus rau cov chaw sau khoom, uas cov koom haum stacking lawv zoo huv si siv lub tshuab nqus tsev nqus khob los yog cov tshuab grippers. Qee cov qauv tau nruab nrog cov khoom siv tsis siv neeg strapping, uas khi cov thawv ntim khoom rau kev thauj mus los tom qab.
II. Kev Ua Haujlwm: Kev hloov pauv hloov pauv ntawm lub tiaj mus rau peb-Dimensional
Qhov kev ua haujlwm ntawm lubtsis siv neeg aircraft box forming tshuabtuaj yeem muab faib ua tsib theem, txhua qhov yog seamlessly txuas los ntawm kev tswj xyuas meej.
1.Cardboard Supply Theem
Thaum lub kaw lus pib, lub tshuab nqus tsev nqus cov khob hauv lub thawv khaws cov duab los ntawm ib qho thiab muab tso rau ntawm txoj siv conveyor. Txoj siv conveyor nqa cov duab los qhia mus rau qhov chaw molding ntawm qhov ceev ceev, feem ntau 20-60 lub thawv ib feeb, nyob ntawm seb hom tshuab.
2.Ua ntej -forming Stage
Thaum daim duab los qhia mus rau qhov chaw tsim khoom, tus pin positioning nkag mus rau hauv qhov ua ntej - punched qhov ntawm daim duab los qhia kom nws nyob rau hauv qhov chaw. Tom qab ntawd cov tuag sab saud raug thawb kom nrawm los ntawm lub tog raj kheej cua, thiab cov riam crease thawb cov kab nrib rau hauv daim duab los qhia. Nyob rau tib lub sijhawm, riam crease kuj ua tiav ib feem ntawm txoj haujlwm crease. Lub siab ntawm cov kauj ruam no yog khaws cia ntawm 0.5 thiab 1.2 MPa, yog li cov duab los qhia tsis tau khoov tawm ntawm cov duab thiab cov kab nrib pleb nyob ruaj khov.
3.Kev sib sib zog nqus theem
Lub sab sauv tuag tseem nias cia, ua tus txiv neej tuag rau hauv niam tuag, folding daim duab los qhia rau hauv U-puab raws cov kab nrib pleb. Lub sijhawm no, sab folding mechanism yog qhib thiab lub phaj folding ua tiav 90-degree folding los ntawm cam txuas system. Rau cov qauv tshwj xeeb ntawm lub dav hlau chassis, qee lub chassis siv ob-theem folding thev naus laus zis, uas suav nrog 45-degree prefold, ua raws li qhov tseeb 90-degree prefold los ntawm kev sib tw thib ob.
4.Hauv qab -Kev sib khi thiab kev txhawb zog
Lub tshuab foob hauv qab xaiv cov kua nplaum kub yaj los yog daim kab xev kom kaw raws li qhov ntsuas tsis tau ua ntej. Nyob rau hauv lub kub yaj hom, cov kua nplaum phom txau cov kua nplaum nyob rau hauv plaub fab ntawm lub hauv qab ntawm lub thawv thiab tswj cov cua kub ntawm 160 thiab 180 degrees Celsius kom cov kua nplaum sai kho. Daim kab xev qauv txais cov khoom siv sau npe tsis siv neeg, thiab qhov tseeb ntawm daim ntawv lo txog ± 0.5 hli. Qee cov qauv siab- kawg kuj tseem muaj cov cuab yeej siv hauv qab uas ua rau kom muaj peev xwm ntawm cov thawv los ntawm kev txhim kho daim ntawv thov ntawm cov creases lossis reinforcement strips.
5.Cov zis thiab tshuaj ntsuam theem
Lub thawv molded yog xa los ntawm txoj siv conveyor mus rau qhov chaw kuaj xyuas, nws lub zeem muag tshuaj xyuas qhov ntsuas qhov loj, lub kaum sab xis thiab sealing zoo ntawm lub thawv hauv lub sijhawm. Cov khoom tsis zoo yuav tsum raug tso tawm los ntawm pneumatic laub pas nrig thiab cov khoom tsim nyog yuav tsum tau sau los ntawm cov txheej txheem stacking. Cov pawg siab tuaj yeem teeb tsa los ntawm tib neeg- tshuab interface, feem ntau 10-20 cartons ib pawg.
III. Tswj System: Intelligent Core Brain
Control system ntawmtsis siv neeg aircraft box forming tshuabyog raws li PLC (Programmable Logic Controller), uas koom ua ke tib neeg - tshuab interface, servo actuator thiab sensor network kom paub txog tag nrho cov dej tsis siv neeg tswj.
1.PLC Control Unit
PLC, raws li lub chaw tswj hwm, tau txais cov teeb liab los ntawm lub tog raj kheej pneumatic, lub cev muaj zog, cov phom nplaum thiab lwm yam sensors thiab tswj cov actuators raws li cov kev pab cuam preset. Piv txwv li, thaum lub photoelectric sensor pom tias cov duab los qhia nyob rau hauv qhov chaw, PLC tam sim ntawd ua rau lub downward xovxwm ntawm txoj kev tuag. Thaum lub siab sensor pom qhov txawv txav, PLC cia li nres lub tshuab thiab suab lub tswb.
2.Servo Tsav System
Lub folding mechanism yog tsav los ntawm servo motors thiab txoj hauj lwm kaw voj tswj yog paub los ntawm encoder. Nws lub folding servo lub cev muaj zog, piv txwv li, muaj qhov ceev ntawm 3000 rpm, tso qhov tseeb ± 0.01 hli, kom ntseeg tau tias lub kaum sab xis folding. Lub servo system kuj txhawb multiaxis coupling los synchronize complex folding ua.
3.Tib neeg -Machine Interface
HMI kov-kev tshuaj ntsuam tsim uas tso cai rau cov tswv lag luam los teeb tsa cov kev txwv xws li cov thawv tshwj xeeb, kev tsim ceev thiab cov kua nplaum kub los ntawm kev sib cuam tshuam graphical. Lub kaw lus txhawb kev hloov pauv ntau yam lus, muaj kev ua haujlwm ntawm kev txheeb xyuas ntau lawm thiab tuaj yeem tso saib cov cim tseem ceeb xws li tawm los, tus nqi dhau thiab cov khoom siv lub sijhawm ua haujlwm.
4.Sensor networks
Cov cuab yeej yog nruab nrog photoelectric sensors (rau kev soj ntsuam cov duab los qhia txoj haujlwm), lub siab sensors (rau kev soj ntsuam molding siab), kub sensors (rau tswj cov kua nplaum kub), pom sensors (rau ntsuas thawv zoo), thiab ntau lwm yam sensors. Cov ntaub ntawv sensor raug xa mus rau PLC los ntawm lub tshav dav hlau, tsim lub kaw - voj tswj qhov system kom ntseeg tau tias kev ruaj khov.
IV. Technical Advantages: Muab ob npaug rau kev txhim kho kev ua tau zoo thiab raug
Tsis siv neeg puvtsis siv neeg aircraft box forming tshuabrealizes dual kev txhim kho ntawm ntau lawm efficiency thiab cov khoom zoo los ntawm modular tsim thiab ntse tswj.
1.Ntau lawm
Ib lub tshuab tuaj yeem tsim tau txog 60 lub thawv ib feeb, ntau dua 10 npaug ntawm kev ceev ntawm phau ntawv sau. Ua ke nrog cov khoom siv tsis siv neeg thiab cov txheej txheem stacking, nws tuaj yeem tsim tsis tu ncua 24 teev hauv ib hnub, thiab tsis muaj neeg ua haujlwm.
2.Precise forming
Los ntawm servo drives thiab kaw - voj tswj, qhov loj ntawm lub thawv yog tswj nyob rau hauv ± 0.5 hli yuam kev ntau yam, qhov quav yuam kev yog tsawg dua 1 degree, txaus siab rau cov kev xav tau ntawm siab - kawg ntim.
3.Kev hloov kho yooj yim
Nws txhawb kev hloov pwm sai thiab ntau- specification ntau lawm, nrog rau ib lub tshuab muaj peev xwm ua tau kaum ob lub thawv ntawv ntawm ntau qhov sib txawv kom haum rau ntau yam kev lag luam suav nrog e- kev lag luam, hluav taws xob thiab khoom noj.
4.ruaj khov thiab txhim khu kev qha
Cov qauv siv tshuab txais cov khoom siv muaj zog, thiab kev pabcuam lub neej ntawm cov khoom tseem ceeb yog ntau tshaj 10 xyoo. Lub kaw lus tswj tau muaj kev ua haujlwm ntawm kev kuaj xyuas qhov yuam kev, uas tuaj yeem muab kev ceeb toom ntxov ntawm cov teeb meem muaj peev xwm thiab txo qis sijhawm.
Xaus:
Lub dav hlau tsis siv neeg lub thawv molding tshuab paub txog qhov ua tiav automation ntawm lub thawv tiaj tiaj tsim los ntawm kev sib sib zog nqus ntawm cov tshuab, hluav taws xob, thiab pneumatic systems. Nws txoj hauv kev ua haujlwm tseem ceeb qhia txog qhov tseeb thiab kev txawj ntse ntawm kev tsim qauv niaj hnub no, thiab muab kev daws teeb meem zoo, raug thiab hloov pauv rau kev lag luam ntim khoom. Nrog kev nce qib ntawm kev siv thev naus laus zis, yav tom ntej ntawm lub tshuab dav hlau tsis siv neeg lub thawv moulding tshuab yuav siab dua - nrawm, nrawm dua, qis zog siv, txuas ntxiv mus txhawb kev txawj ntse kho dua tshiab ntawm kev lag luam ntim khoom.