Nrog rau txoj kev loj hlob sai ntawm kev lag luam ntim, tsis siv neeg lub thawv ntim tau dhau los ua cov cuab yeej tseem ceeb rau kev lag luam kom txo cov nqi tsim khoom thiab txhim kho kev sib tw. Cov ntaub ntawv pov tseg, uas yog ib qho tseem ceeb txwv txoj kev loj hlob ntawm kev lag luam, ncaj qha cuam tshuam rau lub tuam txhab cov nyiaj tau los thiab lub luag haujlwm ib puag ncig. Los ntawm kev tsim kho thev naus laus zis thiab kev ua kom zoo dua qub, lub thawv ntawv tsis siv neeg paub txog kev tswj xyuas qhov tseeb ntawm ntau- txuas cov khoom pov tseg, thiab muab kev txhawb zog rau kev hloov pauv ntsuab ntawm kev lag luam.
1.Intelligent Nesting Systems: Optimizing Material Siv los ntawm Qhov Chaw
Hauv kev tsim cov thawv ib txwm muaj, phau ntawv ua zes nyob ntawm qhov kev paub dhau los, nws yog qhov nyuaj rau kev ua kom tau raws li cov txheej txheem sib xyaw ntawm cov lus txiav txim sib txawv, ua rau angular seem tus nqi siab li 15% -20%. Los ntawm 3D qauv thiab algorithm optimization, ntse nesting system nruab nrog lub thawv ntawv tau ua tiav cov hauv qab no:
1.1 Dynamic Mixed Layout
Lub kaw lus cia li txheeb xyuas qhov kev txiav txim tshwj xeeb ntawm cov thawv ntawm ntau qhov sib txawv thiab sib xyaw ua ke ntau qhov kev txiav txim rau hauv tib lub thawv siv "nested cutting algorithm", uas txhim kho kev siv cov khoom siv ntau dua 92%.
1.2 Adaptive Width Kho kom haum
Txhawm rau daws qhov teeb meem ntawm qhov dav ruaj khov ntawm corrugated board, lub kaw lus tuaj yeem kho qhov kev ua haujlwm ntawm kev luam ntawv thiab tuag- txiav chav nyob hauv lub sijhawm kom tsis txhob muaj cov khoom pov tseg vim qhov tsis sib haum ntawm qhov dav. Tom qab kev kho dua tshiab ntawm cov kab ntau lawm, kev siv tus nqi ntawm cov duab los qhia hauv ib lub lag luam tau nce los ntawm 85% mus rau 91%, txuag ntau tshaj 1 lab yuan ib xyoos hauv cov khoom siv raw.
1.3 Residual Material Recycling
Lub kaw lus cia li sau qhov ntev ntawm cov khoom seem uas tsim thaum lub sij hawm tsim khoom thiab muab qhov tseem ceeb rau lawv ua zes hauv kev txiav txim tom ntej. Los ntawm cov khoom seem rov ua dua tshiab, ib lub lag luam ua tiav 25% rov siv cov kernels, txo cov khoom siv raw khoom.
2.High-precision tuag- cov txheej txheem txiav: txo Cov Txheej Txheem Losses
Tuag- txiav, raws li cov txheej txheem tseem ceeb ntawm lub thawv tsim, cuam tshuam ncaj qha rau cov khoom pov tseg. Cov cuab yeej siv hluav taws xob tau ua tiav kev tswj tsis tau los ntawm cov txheej txheem thev naus laus zis hauv qab no:
2.1 Laser-coj tuag- txiav
Lub siab precision laser sensor yog siv los saib xyuas txoj haujlwm ntawm daim duab los qhia hauv lub sijhawm tiag tiag, kom qhov tuag- txiav yuam kev raug tswj mus rau ± 0.1mm. Piv nrog rau cov khoom siv kho tshuab ib txwm muaj, cov thev naus laus zis txo qhov kev txiav txim siab tuag los ntawm 3 feem pua rau 0.5 feem pua, txuag ntau dua 50,000 qhov tsis xws luag hauv ib lub xyoo.
2.2 Adaptive Pressure Adjustment
Lub kaw lus yuav cia li kho qhov tuag txiav siab raws li lub thickness ntawm cov duab los qhia, kom tsis txhob muaj siab dhau heev lawm ua rau infiltration ntawm lub rooj tsavxwm los yog tsis txaus siab ua rau tsis tiav tuag txiav thiab thiaj li nyob. Siv cov thev naus laus zis, ib lub lag luam txo cov khoom poob thaum txiav tuag los ntawm 42%.
2.3 Tag Nrho -Kev Pabcuam Trimming Optimization
Txhawm rau ua kom tau raws li cov neeg siv khoom xav tau ntawm ntug nruj, lub kaw lus siv "micro- hloov kho cov txheej txheem" kom txo qhov dav ntawm qhov txiav los ntawm cov tsoos 5 hli mus rau 2 hli, thaum ua kom zoo thaum txo cov khoom pov tseg. Los ntawm trimming optimization, txhua qhov kev txiav txim tuaj yeem txuag tau 8% ntawm cov duab los qhia.
3. Kaw-loop zoo tswj system: tiag-lub sij hawm cuam tshuam cov khoom puas
Hauv kev tsim khoom ib txwm muaj, cov khoom lag luam tsis raug feem ntau raug kuaj pom tsuas yog thaum kuaj zaum kawg, ua rau cov khoom pov tseg thiab cov nqi ua haujlwm rau cov khoom siv ua ntej. Lub kaw lub voj tswj qhov system ua rau hauv cov cuab yeej tsis siv neeg paub txog thaum ntxov thiab kho cov khoom siv tsis raug los ntawm ntau- qib tshuaj ntsuam xyuas:
3.1 Kev Tshawb Fawb Hauv Online
Lub koob yees duab ceev tau muab tso rau hauv cov txheej txheem tseem ceeb xws li luam ntawv, tuag- txiav thiab folding kom ntes qhov tsis xws luag, qhov sib txawv ntawm qhov loj thiab lwm yam teeb meem hauv lub sijhawm. Lub kaw lus tuaj yeem txheeb xyuas qhov tsis xws luag thiab ua rau lub tswb nrov hauv 0.2 vib nas this, nce qhov cuam tshuam ntawm cov khoom puas mus rau 99.5%.
3.2 Txheej txheem Parameter saib xyuas
sensor network txuas ntxiv sau cov ntaub ntawv ntawm kev ua haujlwm ntawm cov cuab yeej (xws li qhov kub thiab txias, siab thiab ceev), thiab kev txawj ntse algorithms kwv yees qhov pheej hmoo zoo. Daim ntawv thov ntawm lub kaw lus ua rau 60% txo cov khoom pov tseg vim cov khoom siv txawv txav ntawm 60 lub lag luam.
3.3 Tsis Siv Neeg sorting System
Cov khoom tsis raug kuaj pom los ntawm qhov kev tshuaj ntsuam xyuas tau txiav txim siab rau hauv cov khoom seem los ntawm caj npab robotic los tiv thaiv kev kis kab mob thib ob los ntawm kev sib xyaw nrog cov khoom tsim nyog. Cov txheej txheem kev txheeb xyuas txo cov nqi rov ua haujlwm ntawm cov khoom tsis raug los ntawm 15% mus rau 2%, nrog rau kev tsim khoom lag luam loj.
4. Dynamic Production Scheduling: Balanced Order and Resource Matching
Kev npaj tsim khoom ib txwm tso siab rau kev teem sijhawm ntawm phau ntawv, uas ua rau nws nyuaj rau kev txiav txim siab hloov pauv thiab hloov cov khoom siv, feem ntau ua rau kev npaj cov khoom siv ntau dhau lossis cov khoom pov tseg thaum muaj xwm txheej ceev. Automation yog ua tiav los ntawm kev teem sijhawm digital:
4.1 Order Pool Optimization Management
Lub kaw lus cia li tsim cov khoom lag luam zoo tshaj plaws raws li kev txiav txim ua ntej, xa hnub kawg, cov khoom sib txuam thiab lwm yam. Tom qab qhov kev siv ntawm qhov project, ib lub tuam txhab tau txo tus naj npawb ntawm cov khoom lem los ntawm 40% thiab tus nqi ntawm kev cia tsis raug los ntawm 35%.
4.2 Tiag -Lub Sijhawm Muaj Peev Xwm Hloov
Lub kaw lus sib txuas cov ntaub ntawv kev ua haujlwm nrog rau lub sijhawm txiav txim los kho cov khoom sib dhos dynamically thiab zam qhov tsis txaus ntawm cov khoom ntim khoom vim cov khoom siv tsis ua haujlwm lossis kev txiav txim tshem tawm. Los ntawm kev teem sijhawm dynamic, cov kab ntau lawm txo nyob rau hauv - cov txheej txheem cov khoom lag luam los ntawm 50% thiab peev peev los ntawm 30%.
4.3 Kev sib koom ua haujlwm ntawm tus neeg siv khoom
Tsim kom muaj kev sib koom cov ntaub ntawv nrog cov khoom siv raw khoom kom tau txais kev txiav txim yuav khoom raws li kev npaj tsim khoom kom ntseeg tau raws sijhawm. Los ntawm kev sib koom tes platform, ib lub lag luam tau nce nws cov khoom lag luam cov khoom lag luam tus nqi raw khoom los ntawm 25% thiab txo nws qhov kawg - ntawm - kev pheej hmoo ntawm lub neej los ntawm 80%.
V. Siv cov khoom siv pov tseg: Tsim kom muaj lub voj voog kaw kev lag luam
Cov cuab yeej siv tshuab hluav taws xob tau muab tso rau hauv lub tswv yim ntawm kev lag luam ncig los ntawm theem tsim kom muaj txiaj ntsig zoo ntawm cov khoom pov tseg los ntawm cov kev ntsuas hauv qab no:
5.1 Classification thiab Recycling System
Cov cuab yeej ntse sorting tau teeb tsa thaum kawg ntawm cov kab ntau lawm kom tau txais kev faib cov ntaub ntawv los ntawm hom (xws li, daim ntawv so ntswg, ntawv corrugated, thiab lwm yam) los muab cov khoom siv raw khoom zoo. Cov txheej txheem cais cov khib nyiab tau pab ib lub lag luam nce kev rov ua dua tshiab rau 90%, txuag ib nrab lab yuan ib xyoos hauv cov nqi pov tseg.
5.2 Shredding thiab Compaction Technology
Cov khib nyiab pob yog compressed rau hauv cov blocks ntom ntom rau kev thauj thiab rov ua dua. Muab piv rau cov khib nyiab pov tseg, cov blocks compacted txo ntim los ntawm 80% thiab cov nqi thauj mus los ntawm 65%.
5.3 Recycled Material Feedback Mechanism
Recycled paper pulp yog proportionally mixed with new raw material to a quality traceability system to ensure stability of recycled material . 1 nrog rau 30% feem pua rov ua dua tus nqi, 12% poob rau hauv cov nqi khoom thiab cov khoom ruaj khov.
6. Cov ntaub ntawv-Txoj kev txhim kho txuas ntxiv
Cov cuab yeej siv hluav taws xob ua kom tag nrho - ntws cov ntaub ntawv tsim tawm los ntawm IoT thev naus laus zis, muab lub hauv paus rau kev ua kom zoo ntxiv mus ntxiv:
6.1 Khib Analysis Dashboard
Cov lej tseem ceeb, zoo li cov khoom pov tseg cov nqi thiab hom kev tsis xws luag, tau pom ntawm lub vijtsam hauv lub sijhawm. Yog li cov thawj coj tuaj yeem pom sai sai uas cov chaw yuav tsum tau txhim kho.dashboard tsom xam tias ib lub tuam txhab cov khoom pov tseg poob los ntawm 0.8% mus rau 0.3% thaum luam ntawv.
6.2 AI Forecast Qauv
Cov qauv kev kawm tshuab tau kawm hauv cov ntaub ntawv keeb kwm tuaj yeem kwv yees cov khoom pov tseg tiam sis thiab muaj kev cuam tshuam. Ib tus qauv ua tiav kev kwv yees cov dej tsis zoo ntawm cov duab los qhia los ntawm ib pawg ntawm cov khoom txiav tuag, zam kev poob ntau dua 200,000 yuan.
6.3 Employee Skill Matrix
Lub kaw lus kaw cov ntaub ntawv xws li cov cuab yeej siv kev ua haujlwm zoo, tus nqi tsim nyog ntawm cov khoom, thiab lwm yam, thiab tsim cov phiaj xwm kev cob qhia tus kheej rau cov neeg ua haujlwm. Kev siv cov kev txawj matrix tswj tau ua rau 45% txo tus neeg ua haujlwm yuam kev thiab 45% txo qis hauv cov khoom pov tseg hauv 28 kev lag luam.
Los ntawm kev sib sib zog nqus ntawm cov cuab yeej ntse, cov txheej txheem precision thiab txoj cai kev lag luam ncig, lub thawv ntim tsis siv neeg puv tau tsim cov khoom siv pov tseg uas npog tag nrho cov saw ntawm kev tsim, ntau lawm, kev tshuaj xyuas zoo thiab rov ua dua tshiab. Raws li cov ntaub ntawv, cov khoom siv nruab nrab ntawm kev siv cov cuab yeej siv qib siab tau nce los ntawm 15% -20%, cov khoom lag luam tus nqi txo los ntawm 12%-18% thiab cov pa roj carbon emission siv tsawg dua 25%. Nrog rau kev nce qib ntawm Kev Lag Luam 4.0 thiab cov tswv yim tsim ntsuab, cov cuab yeej siv hluav taws xob yuav dhau los ua lub cav tseem ceeb rau kev txhim kho zoo hauv kev lag luam ntim khoom, ua kom muaj txiaj ntsig zoo rau lub hom phiaj kev ruaj ntseg thoob ntiaj teb.